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Thread: Headliner

  1. #1
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    Headliner

    Well, not really a headliner, I'm putting in a ceiling. A couple of before pictures:

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    After getting as much glued on fiberglass off as I could I hit it with a coat of heavy flat black enamel paint:

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    I was going to run a few of these 1x3 strips then attach thin plywood, but my daughter mentioned it looked good with the strips so I decided to go for something I've always wanted to do with my vans. Put in a psuedo Woody roof. Here is where I am so far:

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    Making a template without a band saw - not recommended! LOL

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    As of this last weekend, almost ready for varnish:

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    Not as totally fancy as I'd like since this is building grade Home Depot pine, but good furniture grade lumber ain't cheap. The strips are 8 feet long, and since this is a 108, there is a good bit of roof left at the ends that for now will remain painted metal. I haven't decided whether to leave the ends like that, or make a slightly different wood design, the ends are tricky due to the compound curves. Maybe I'll put up some of the long furry fabric, we'll see how it looks when I'm done with the middle. Maybe an overhead console in the front.
    Last edited by VanSandy; 02-06-2019 at 06:43 PM.

  2. #2
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    This is the general idea of what I'm going for:

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  3. #3
    VCVC Member LedZeppvan's Avatar
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    Thumbs up

    Quote Originally Posted by VanSandy View Post
    Well, not really a headliner, I'm putting in a ceiling. A couple of before pictures:

    Click image for larger version. 

Name:	insulation 1.jpg 
Views:	305 
Size:	92.7 KB 
ID:	38535

    Click image for larger version. 

Name:	insulation 2.jpg 
Views:	305 
Size:	75.2 KB 
ID:	38536

    After getting as much glued on fiberglass off as I could I hit it with a coat of heavy flat black enamel paint:

    Click image for larger version. 

Name:	20190112_094920.jpg 
Views:	303 
Size:	21.6 KB 
ID:	38537

    I was going to run a few of these 1x3 strips then attach thin plywood, but my daughter mentioned it looked good with the strips so I decided to go for something I've always wanted to do with my vans. Put in a psuedo Woody roof. Here is where I am so far:

    Click image for larger version. 

Name:	20190113_145311.jpg 
Views:	307 
Size:	50.1 KB 
ID:	38538

    Making a template without a band saw - not recommended! LOL

    Click image for larger version. 

Name:	20190120_132240.jpg 
Views:	307 
Size:	37.2 KB 
ID:	38539

    Click image for larger version. 

Name:	20190120_145817.jpg 
Views:	309 
Size:	50.5 KB 
ID:	38540

    As of this last weekend, almost ready for varnish:

    Click image for larger version. 

Name:	20190201_152652.jpg 
Views:	306 
Size:	52.9 KB 
ID:	38541

    Click image for larger version. 

Name:	20190201_152658.jpg 
Views:	307 
Size:	45.2 KB 
ID:	38542

    Click image for larger version. 

Name:	20190201_152715.jpg 
Views:	311 
Size:	47.9 KB 
ID:	38543

    Not as totally fancy as I'd like since this is building grade Home Depot pine, but good furniture grade lumber ain't cheap. The strips are 8 feet long, and since this is a 108, there is a good bit of roof left at the ends that for now will remain painted metal. I haven't decided whether to leave the ends like that, or make a slightly different wood design, the ends are tricky due to the compound curves. Maybe I'll put up some of the long furry fabric, we'll see how it looks when I'm done with the middle. Maybe an overhead console in the front.
    I love it! That daughter of yours has a real eye for design! I absolutely think it looks fantastic. Your going to enjoy that so much. Great job!!
    Jacke

    1964 GMC Handi-Van Custom 350
    1971 Ford Mustang 302
    1957 Karman Ghia Project

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    VCVC Charter Member Vanner68's Avatar
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    I like it. I'm stealing this idea.
    Gregg Groff


    There's no place like 127.0.0.1

    1968 Chevy G20 108 panel Now with 454 power!

    1965 Chevy G10 panel- OHC Pontiac inline 6

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    That looks nice .how did you attach to the ceiling?

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    Quote Originally Posted by 65dream View Post
    That looks nice .how did you attach to the ceiling?
    That's the funky and time consuming part. Each of the 8 foot strips is attached with countersunk sheet metal screws into the roof arches. Four per strip. I measured carefully so the screws didn't pop through the roof. Working alone I wedged them up in place with one 2x4 then positioned the other end, wedged in another 2x4 then drilled the holes and set the screws. I measured to see how big my gaps needed to be (would make them a bit smaller next time) and cut some spacers to get things positioned. The end caps or bulkheads will be attached by screwing into the ends of the strips. This is the easy straight portion of the van. The ends taper in and and then curve down, so I gotta do some thinking on those curves.

    What I wanted to do and am still working out in my head is to put in wood roof arches parallel to the metal arches but haven't come up with a way to attach them flush. It would have been so much easier to attach wood to wood instead of drilling all those holes for the sheet metal screws. But if I attached wood arches to the bottom of the metal arches, it would lower the ceiling. As it is the wood strips are only 3/4" thick so I'm still as good as a factory headliner total headroom-wise. This van's roof was almost a total goner anyway so I have room to experiment. The thin strips on that real woodie picture are attached on top of the wood arches and are thin. But they are also milled hardwood and those guys put serious money into restoring those things. My buddy is President of one the leading SoCal Woodie clubs so I have seen a bunch of them.
    Last edited by VanSandy; 02-07-2019 at 11:47 AM.

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    Thumbs up

    Quote Originally Posted by Vanner68 View Post
    I like it. I'm stealing this idea.
    Go for it!!

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    Done

    Well, the woodwork is done for now on the ceiling, I think it came out pretty good, looks better in person. I was pretty stoked to find all the dome light wiring and switch working. I installed a third one in the "console" thingy in the front of the cab. That piece was just to cover the ugly center bracing that was welded to the ceiling. I figured by adding a light it would make it seem like it had a purpose being there. Now I'm working on the side paneling.

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  9. #9
    VCVC Member m1dadio's Avatar
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    Very Nice!

    M1D
    Don't ask me!! I'm still stuck on "who am I?" and "What do I want?"

    1965 G10 all window "ChevyVan" with 1988 305 Tuned port injection V8, 700R4, 1980 10 bolt posi.
    1968 G10 "sportVan Custom" under construction.

  10. #10
    VCVC Member LedZeppvan's Avatar
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    Looks great. Nice lighting too. I like how you enclosed the center... looks finished.
    Jacke

    1964 GMC Handi-Van Custom 350
    1971 Ford Mustang 302
    1957 Karman Ghia Project

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